The handle broke on our 2000 Toyota Sienna minivan. To open up the slide door, we had actually to open up the front door and also reach roughly to the inside latch. Inconvenient, but we lived through it for a year. Why? The part is difficult to discover except at the dealership, and also they wanted $90, plus one more $300 in labor to download it. Obviously, if it"s the expensive, it should be a actual hassle come replace, right?Last mainly the rear handle likewise broke. And also the dealership wanted an additional $390 for the one! Stupid plastic parts! but I found a website showing how to bolt the damaged piece earlier together. It additionally showed specifically how come disassemble the door - just 3 nuts, 5 screws, and a few plastic clips.A couple of hours and also one expedition to the hardware store later, and I had actually it fixed! far better than new!"Surely," ns said, "the sliding door can"t be much harder!" turns out, it"s even easier! A grand full of 3 screws and one panel organized on by plastic clips are all that different you native a fully functioning handle.This exact same procedure should work for any kind of of the Siennas made roughly the exact same time.

You are watching: Toyota sienna sliding door panel removal


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Tools:- 10mm socket and wrench, because that removing bolts and also screws.- level head screwdriver, wrapped in tape to safeguard the paint, for prying points apart.- 3/16" (or thereabouts) socket. Size doesn"t lot matter, it"s simply a handy way to push out a plastic rivet.- versatile retracting grabber thing, because that fishing the damaged piece and also any dropped devices or parts out from inside of the door. A willing 3-year-old accomplice with tiny hands, or a trained rat, could make this unnecessary.- Clamp, because that holding the pieces until the adhesive cures.- utility knife, because that scraping turn off the overabundance glue.Consumables:- Adhesive. I supplied Locktite"s Sumo glue. You might use Gorilla Glue, JB Weld, or epoxy. Something special is handy here; super glue probably won"t cut it.- tiny rod of part kind. I reduced the head off a bolt. A huge ringshank pond or also a wooden dowel could suffice.


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Use the 10mm socket to eliminate the screw within the cup holder. On slide the tape-covered level head screwdriver under the panel and pry. The 10 plastic clips inside will certainly pop out. Pull down the corner of the paper of weather-proofing plastic.


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Pull the cable and link head the end of the white plastic piece. Remove the two bolts which organize the manage assembly come the door. Remove the take care of assembly.If you drop the bolts right into the door (like i did), fish castle out through a magnet ~ above a rod, or enlist the aid of someone with small hands.With the handle assembly removed, you deserve to open the door indigenous the outside by pulling the latch cable.


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The handle has actually two finger which fit around the white plastic item to open the door. One of these fingers had broken off. I found that piece inside the door (a mirror, flashlight, and the versatile grabber come in handy here). The other end of the take care of pivots ~ above a plastic rivet. Use the small socket to push the 3 tabs the the rivet in and down simultaneously. Usage the level head driver to pry it the end far sufficient to remove. The take care of will currently pull totally free of the assembly.


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The handle and finger are hollow, which enables us to insert a pin right into the center for included strength. Cut your bolt/nail/dowel come length, and also dry fit every the pieces to make certain it"s brief enough. Be careful which method you reminder it - the handle is hole all the method down, and also the pen can fall in as well far.Coat the damaged finger with glue, insert the pin, and fit them along with the remainder of the handle. Clamp for the encourage cure time. Once cured, trim any kind of excess glue.

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Fit the handle back into the handle assembly, and also engage the fingers about the white pivot piece. This component can it is in a small fiddly, however you"ll job-related it out. Simply don"t snap anything else in the process!Insert the plastic hinge pin for the handle. Slide the assembly right into place and also replace the 2 screws. Reconnect the cable. Pole the plastic sheet ago into place. Snap the panel back on. Change the screw in the cup holder. Laugh every the method to the bank, knowing you simply saved nearly $400 (spend some of that by taking the missus the end to dinner, for having actually put up v the damaged handle for so long without nagging you about it).